Construction of a foundry with a capacity of 55,000 tons per year
An industrial enterprise in the automotive industry (production of brake discs and calipers)
Foundry production
Implemented
Confidential
An industrial enterprise in the automotive industry (production of brake discs and calipers)
FOR WHOM
The client required the creation of a new full-cycle foundry for the production of cast iron castings with specified quality and productivity parameters.
The project provided for the formation of a technologically balanced structure, taking into account environmental and engineering requirements.
CONTEXT
To design and prepare for the construction of a foundry with a capacity of 55,000 tons of finished cast iron castings per year.
GOAL
SOLUTION
The design solutions provide for the organization of a full technological cycle of waste handling — from receipt and sorting to processing and safe disposal.
Within the framework of the project, basic engineering and design documentation were developed, including the organization of:
water treatment systems
gas cleaning systems
melting area
casting cleaning and fettling area
core making area
molding sand preparation area
pouring and cooling area
raw material preparation area
RESULT
A balanced full-cycle technological scheme has been created
Design documentation for the construction of the foundry complex has been developed
A production capacity of 55,000 tons of castings per year has been ensured
An engineering foundation has been created for the launch of large-scale foundry production with a high degree of technological autonomy, ready for integration into the automotive supply chain and for further increase in production volumes.